SAP PP Planning Strategies Make to Order

What is Make to Order (MTO) in SAP PP?

Make to Order (MTO) is a planning and production strategy where a product is manufactured only after a customer places an order. Unlike Make to Stock (MTS), where products are built in advance and kept in inventory, MTO waits for a real sales order before triggering production.

The key feature of MTO is that every production run is linked to a specific customer order. This means stock is not produced “generically” — it is created specifically for that order.

Why Do Companies Use Make to Order?

Companies choose MTO when:

  • Products are customized or configurable
  • Demand is unpredictable
  • Products are expensive to store
  • Inventory costs are high
  • Each customer wants a different variant or specification
  • Stocking finished goods is not practical

Key Planning Strategies for MTO

Here are the common SAP PP planning strategies used for Make to Order:

  • Strategy 20 – Make to Order Production (most common)
    • Directly produces against sales order
    • No PIRs (forecasts)
    • Stock is assigned to sales order
    • Simple MTO process for standard or semi-standard products
  • Strategy 50 – Planning with Final Assembly
    • Used for configurable products (e.g., variant configuration).
    • Production starts after sales order arrives.
    • Components may still use forecast-based planning.
  • Strategy 25 – Make-to-Order for Configurable Materials
    • Used with Variant Configuration (class type 300).
    • Each sales order can choose different characteristics.
  • Strategy 21 – Make to Order without Final Assembly
    • Used when final assembly is triggered only when customer order is received, but early stages may be pre-planned.

Why Do Companies Use Make to Order?